With the rapid development of Industry 4.0, manipulators have increasingly become one of the more popular mechanical equipment in the industry, and fast food box pickup manipulators are usually used for pickup, also known as pickup manipulators, which can be known from the name to replace manual Automated machinery used to pick up parts can not only reduce physical labor and improve labor, but also improve production efficiency, stabilize product quality, reduce scrap rate, reduce production costs, and enhance enterprise competitiveness. It has certain advantages of safety, quality, management and production efficiency in practical applications
1. The fast food box pickup robot has a certain degree of safety
1. There is no need to insert the mold by hand to take the product, so as to avoid potential safety hazards.
2. Due to the continuous improvement and strictness of labor laws, the use of manipulators no longer has the risk of accidental injury to employees.
3. The manipulator computer is equipped with mold protection. If the product in the mold does not fall off, it will automatically give an alarm and will not damage the mold.
4. People rarely touch the product to avoid burns to employees due to overheating of the product.
2. The use of fast food box pickup robot has certain quality
1. If a person takes out the product, one may scratch the product with his hands, and second, he may stain the product with dirty hands.
2. Personnel must close the safety door to take the product, which will shorten the life of the molding machine or damage it, affecting production. The use of manipulators can ensure the quality of injection molding and extend the life of the molding machine.
3. The unfixed time for the personnel to take the product will cause the product to shrink and deform (if the material tube is overheated, it will need to be re-injected to cause waste of raw materials, and the current price of raw materials is soaring).
4. If the molding machine is automatic demoulding, the product will be scratched when it is dropped, and it will be stained with oil and produce defective products.
5. With the conveyor belt of the picking manipulator, the packaging personnel can strictly control the quality without distracting the product or being too close to the injection molding machine or affecting the work due to the heat.
Third, the use of fast food box pickup robots has a certain degree of management
1. People will be tired, and the time for the robot to produce products is fixed, and there is no need to rest, especially in hot weather or night shifts, the effect is more obvious.
2. Use the pick-up robot to pick up the products, and the injection molding machine can be operated unattended, so there is no fear of no one or employees asking for leave.
3. It is difficult to recruit high-level cultural personnel to operate the injection molding machine. Ordinary biotechnologists are not highly skilled and have a weak sense of responsibility, which causes difficulties in production and management.
4. Implement one person one mechanism (including water cut, peak cutting and packing), equipped with conveyor belt, one person can see 4-5 machines, which saves a lot of manpower and reduces workers' wages.
5. There will always be conflicts when people get along, which will affect production. The use of manipulators for decompression reduces labor, and internal conflicts will not arise due to excessive work pressure, and internal unity and company cohesion will be improved.
Fourth, the use of fast food box pickup robots has a certain production efficiency
1. The investment cost is recovered quickly. For the products made by your company, the investment cost can be recovered within half a year.
2. Use manipulators to improve the company's image and improve the company's competitiveness.
3. The personnel taking the product is not fixed, and the slow opening and closing of the safety door has a great influence. In addition, people are inert, emotional, fatigued at night, lack of energy, and other things such as drinking water and going to the bathroom, it is estimated that the 24-hour production efficiency is only 70%. The manipulator can work without interruption.
4. The products can be controlled to ensure the delivery time of customers, maintain the good reputation of the company, and improve the competitiveness of the company.
5. If the molding machine uses a manipulator as a whole, each molding machine can save 1/3 or 1/2 labor for quality inspection and packaging.
6. If the product is manually taken out about 1000 molds a day, the robot can increase it by about 500 molds, that is, it is about 1500 molds a day with the robot. If the molding machine in the customer's factory is automatic demoulding, sometimes the product needs to be ejected 2-3 times. The prolonged time will affect the production efficiency, and the product will fall, which will cause scratches and oil stains, resulting in defective products.